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Application of weighing sensor instruments: Weighing instruments, also known as weighing display control instruments, are electronic devices that convert signals from weighing sensors (or via weight transmitters) into digital weight displays, and enable the storage, statistics, and printing of weight data. They are commonly used in automated batching and weighing in industrial and agricultural production to enhance production efficiency.
The performance indicators of weighing instruments used in industrial enterprises are typically described by accuracy (also known as precision), variation, and sensitivity. When calibrating instruments, instrument technicians usually adjust the accuracy, variation, and sensitivity.
1. Variation refers to the significant difference between the indicated values of a weighing instrument when the measured variable (understood as the input signal) repeatedly varies from different values to the same value. Roughly speaking, it is the degree of inconsistency between the instrument's response to a change in the measured parameter from small to large (positive characteristic) and its response to a change from large to small (negative characteristic) under stable external conditions. The difference between the two is the instrument's variation. Reliability: The reliability of weighing control instruments is another important performance indicator sought by instrument technicians in chemical enterprises. Reliability and instrument maintenance are inversely proportional to each other. High instrument reliability indicates low instrument maintenance, whereas poor instrument reliability indicates high instrument maintenance. For chemical enterprise detection and process control instruments, most are installed on process pipelines, various towers, reactors, tanks, and vessels
2. Stability of weighing instruments in weighing sensors Within specified operating conditions, the ability of certain performance characteristics of weighing instruments to remain stable over time is referred to as stability (or degree of stability). Instrument stability is a highly concerned performance indicator for instrument technicians in chemical enterprises. Due to the harsh operating environment of instruments in chemical enterprises, where the temperature and pressure of the measured medium undergo significant changes, the ability of certain components of the instruments to remain stable over time may diminish, resulting in a decrease in instrument stability. Currently, there is no quantitative value to characterize instrument stability, and chemical enterprises typically measure instrument stability using instrument zero drift. The quality of weighing instrument stability directly affects the scope of instrument use and occasionally directly impacts chemical production. Poor stability often leads to a decrease in instrument accuracy, which has a greater impact on chemical production. Additionally, instruments with poor stability require significant maintenance, which is something instrument technicians are reluctant to encounter.
3. The sensitivity of a weighing instrument, also occasionally referred to as the "amplification ratio", represents the slope of each point on the instrument's static characteristic curve. Increasing the amplification ratio can enhance the sensitivity of the instrument, but merely increasing sensitivity does not alter the fundamental performance of the instrument, meaning the accuracy of the weighing instrument is not improved. On the contrary, it may occasionally exhibit oscillatory behavior, resulting in unstable output. The sensitivity of the instrument should be maintained at an appropriate level.
For most customers, while instrument accuracy is a crucial indicator, in practical use, they often place greater emphasis on the stability and reliability of instruments. This is because chemical enterprises use detection and process control instruments primarily for detection rather than measurement. Additionally, the stability and reliability of detection instruments used in process control systems are more critical than their accuracy.
With the upgrading of instruments, especially the introduction of microelectronic technology into the weighing instrument manufacturing industry, the reliability of instruments has been greatly improved. Instrument manufacturers are increasingly valuing these performance indicators and typically use Mean Time Between Failures (MTBF) to describe the reliability of instruments. The MTBF of a fully intelligent weighing transmitter is about 10 times higher than that of a typical non-intelligent instrument such as an electric III transmitter. Before use, weighing instruments need to be calibrated digitally in conjunction with weighing sensors. Calibration essentially involves calibrating the weighing device with standard weights. After calibration, the instrument internally stores a calibration coefficient relative to this set of sensors. With this coefficient, the instrument can convert the analog signal from the weighing sensor into a digital display of weight.
Bengbu Hengyuan Sensor Technology Co., Ltd
Bengbu Hengyuan Sensor Technology Co., Ltd. Copyright 2026 Technical Support: Bengbu Chenxing Network Technology Co., Ltd
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